Powertrax 9207762885 User Manual

INSTALLATION GUIDE

15. Remove the spider gears andspider gear thrust washers.816. Remove the sidegears, clutch-es, and thrustwashers from the dif-ferential.17. Reinstal

18. Verify gaps in couplerteeth are aligned with gaps insynchro ring. Place coupler in avise and use an active spacer toalign them if necessary.20. A

21. Install couplers inside differentialcase, thick coupler on ring gear sidefirst.22. Install c-clip on ring gear sideaxle shaft only.1210

23. Make sure paddle opening(widest gap) in ring gear side syn-chro ring is facing out towards you.1124. Insert the non-slotted spacerinto the non-slo

26. Verify spacer paddle is alignedwith paddle opening in synchro ringand press driver/spacer down ontocoupler. Driver teeth should be fullyengaged a

29. Install slotted driver/spacer mak-ing sure that paddle is pointingaway from you toward rear of differ-ential.1330. Verify spacer paddle is aligned

32. Place the two inner springsinside the two outer springs.33. Compress inner spring andinstall spring assembly into springslot.34. Visually inspect

35. Keeping both drivers wedged inengagement with couplers, rotatedriver’s side wheel forward 1/2 turnto reveal spring slot on other side.36. Compress

16c-clip slot40. Making sure drivers stayengaged with couplers, carefullyrotate driver’s side wheel until c-clipslot is accessible. Verify c-clipgroo

17pinion shaft opening42. Making sure drivers stayengaged with couplers, carefullyrotate both wheels backwards 1/4turn to expose pinion shaft opening.

45. Using the retaining bolt as ahandle, insert the shaft into the dif-ferential. Press hard while twistingto pass shaft by springs.46. Insert retain

47. Put transmission in gear (or park).HOLD49. Passenger side wheelshould not be able to rotate inthe same direction.50. After sharply turning thepass

2052. Install differential cover with gasket sealant.54. Set parking brake.55. Be sure transmission is ingear or park.56. Remove jack stands, lower ve

Notes:

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...RING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1007 AGov-Lok DifferentialIntegral Carrier C-Clip VersionTMP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Support (864)843-9275

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Axle HousingAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftPinion ShaftRetaining BoltC-Cl

Pinion ShaftDriver(Slotted)SynchroRingCoupler (Thin)3PaddleDriver(Non Slotted)SaddleSpring (8)Active Spacer(Non Slotted)Paddle Opening in Driver(Missi

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

56. Remove differential cover anddrain fluid. Clean the diff cover andhousing sealing surface.7. Expose pinion shaft;removeretaining bolt and shaft.8

9. Pull axles out approx. 8”.610. Mark the bearing cap on thepassenger side and remove it. Thebearing cap must be reinstalled in itsoriginal position

12. Use the extraction tool toremove the tumbler and counter-weight plugs. A wrench may beneeded to hold the tool in place.713. Remove the counterwei